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Hot Roast Beef Sandwich with Caramelized Onions, Provolone, and Arugula Recipe


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4.2 from 57 reviews

  • Author: Emma
  • Total Time: 30 minutes
  • Yield: 4 sandwiches

Description

This Hot Roast Beef Sandwich recipe features toasted ciabatta rolls loaded with juicy homemade roast beef, sweet caramelized onions, melty provolone cheese, and peppery arugula. Finished with a zesty garlic aioli and optional homemade au jus for dipping, it’s the perfect warm and flavorful sandwich to enjoy any day.


Ingredients

Sandwich Ingredients

  • 4 ciabatta rolls, sturdy sandwich rolls, or crusty baguette cut into 4 pieces
  • 12 to 16 ounces sliced homemade roast beef (3 to 4 ounces per sandwich)
  • 4 to 8 slices provolone cheese
  • 1 ½ cups caramelized onions
  • ½ cup garlic aioli
  • 1 ½ cups fresh arugula
  • ½ cup sliced spicy horseradish pickles

Au Jus for Dipping (Optional)

  • 1 tablespoon beef drippings (from the roast pan) or unsalted butter
  • 1 small shallot or ¼ small onion, finely minced
  • 1 clove garlic, smashed
  • 1 ½ cups low-sodium beef broth
  • 1 tablespoon Worcestershire sauce
  • 2 teaspoons fresh thyme leaves or ½ teaspoon dried thyme
  • Salt and freshly ground black pepper, to taste


Instructions

  1. Prepare the Roast Beef: Begin with homemade roast beef, ensuring it has been seared and rested thoroughly. Let it cool completely before transferring to the refrigerator for at least 4 hours or overnight. Chilling firms the meat for clean, thin slicing.
  2. Slice the Roast Beef: Using a meat slicer or a very sharp knife, slice the cold roast beef into paper-thin slices approximately 1/16 inch thick. Keep the roast cold while slicing for neat deli-style pieces.
  3. Toast the Bread: Split the ciabatta rolls or baguette halves lengthwise. Brush the cut sides lightly with butter or olive oil. Toast in a skillet over medium heat or under the broiler until edges are golden and crisp to enhance flavor and prevent sogginess.
  4. Build the Base: Place 3 to 4 ounces of sliced roast beef on the bottom half of each toasted roll. Spoon about ¼ cup of caramelized onions evenly over the beef, then layer 1 to 2 slices of provolone cheese on top of the onions.
  5. Melt the Cheese: Place the constructed sandwiches under the broiler for 1 to 2 minutes until the provolone melts and begins to bubble. Watch carefully to avoid burning the bread.
  6. Add Fresh Layers: Spread about 2 tablespoons of garlic aioli on each top roll half. Add approximately ⅓ cup of fresh arugula over the aioli, then top with a few slices of spicy horseradish pickles for a sharp, tangy contrast.
  7. Finish the Sandwiches: Close the sandwiches by placing the top halves over the fillings. Press gently to secure the layers. Optionally, slice each sandwich in half and serve warm immediately.
  8. Make the Au Jus (Optional): In a small saucepan over medium heat, melt 1 tablespoon of beef drippings or butter. Add the minced shallot and smashed garlic clove; cook 1 to 2 minutes until fragrant and lightly golden. Pour in 1 ½ cups low-sodium beef broth and 1 tablespoon Worcestershire sauce. Add thyme leaves and bring to a gentle simmer, scraping up browned bits if using drippings. Simmer uncovered for 10 to 12 minutes to concentrate flavors, then strain through a fine mesh sieve. Season with salt and pepper. Serve in small ramekins alongside sandwiches for dipping.

Notes

  • Ensure the roast beef is well chilled before slicing for clean, thin slices.
  • Use fresh thyme for the au jus if possible for the best flavor; dried thyme is an acceptable substitute.
  • Watch the sandwiches closely under the broiler to prevent the bread from burning while melting the cheese.
  • The garlic aioli adds a creamy and garlicky dimension, but can be substituted with mayonnaise or mustard if preferred.
  • Au jus can be made ahead and reheated gently before serving.
  • Adjust the amount of horseradish pickles to taste for desired spiciness.
  • Prep Time: 20 minutes
  • Cook Time: 10 minutes
  • Category: Sandwich
  • Method: Stovetop
  • Cuisine: American